JUKI High Speed Compact Modular Mounter RX-7

  • Placement speed:75,000CPH(Optimum) (P16×P16 nozzle head)
  • Space-saving design with a width of 998 mm
  • This is applicable to the dual lane production.
  • An optimum production line can be configured for each production item through a combination of heads.
  • High productivity based on an original planet head and a structure of parallel two heads
  • This is applicable to small-size IC components ranging from o3o15 chip to 25 mm square to be placed
  • Evolution: More Easy to use; More Economical; More Expandable

Description

Advanced high speed and high accuracy RX-7

The new RX-7is the most efficient modular mounter available today

The next-generation high density placement

Production line productivity is improved due to the combination of a planet head that provides optimum productive capacity, based on the parts to be placed and the configuration of a flexible production line.

Planet head technology realizes high speed and a high quality

Owing to a structure with two parallel heads that is free from mutual interference between mounted heads, the maximum throughput can be realized. For a placement head, users may select between the two types of planet head, namely, P16 nozzle and P8 nozzle. The original lightweight compact planet head technology provides high-speed,high-quality and high-accuracy placement.

P16 nozzle head that realizes high-speed high-density placement of very small components

Regarding the P16 nozzle, the Z-axis stroke at component pick and component placement can be minimized by inclining the head’s rotary axis. The two cameras incorporated in the head unit can recognize component thickness and weight with high accuracy. High-speed and high-accuracy placement at a placement speed of 75,000 CPH (optimum condition) and a component placement accuracy of ±0.04 mm (Cpk ≧ 1) is realized.

P8 nozzle head that realizes high-speed and high-accuracy placement of middle and small general-purpose components

The P8 nozzle head can place components ranging from very small chip components to small and medium general-purpose components. High-speed and high-accuracy placement can be realized with high-accuracy overall vision recognition using a VCS camera.This can also perform component reverse inspection and component existence/non-existence inspection in the same way as the P16 nozzle head.

Wide component range

The P16 nozzle head is applicable to very small components with a size of 03015 to 5 mm square and the maximum height of 3 mm. The P8 nozzle head is applicable to components with a size of 0603 to square25 mm and the maximum height of 10.5 mm, for example, small IC components such as QFP and BGA.These two types of planet head can provide the highest performance for various production needs.

By combination of head, various production be available to flexible production line

Users may select an optimum head according to production items and components to be placed. A combination of the P16 and P8 nozzle heads and a production line configuration allow a mass production line for smart phones and a high-speed placement line for various production items. The performance of the machine itself and a line balance of the whole placement line is improved, thereby increasing productivity.

 

 

Options

Conveyor Support-pin / Support-sponge
Inspection function Component Verification System(CVS
Others Dedicated nozzle /Spare nozzle cartridge / Joint cable / Offset placement after solder screen-printing
Software Line control soft IS-Lite / IFS-NX(Parts verification / Traceability / component inventory control)
Component handling and feeders Feeder Trolley / Electric tape feeder / Tape reel mounting base / Feeder stocker / Splicing jig / Feeder Calibration Jig with Monitor Tray holder /Electric Trolley Power Station
Model High -Speed Compact Modular Mounter RX-7
Item (P16×P16 nozzle head) (P16×P8 nozzle head) (P8×P8 nozzle head)
Board size Single lane conveyer 50×50~510mm※1 × 450mm
Dual lane conveyer 50×50~510mm※1 × 250mm
Component height 3mm 3㎜(P16 nozzle head) 10.5㎜(P8nozzle head) 10.5㎜
Component size 03015※2~□5mm 03015※2~□5mm (P16 nozzle head)
0603(0201)~□25mm (P8 nozzle head) 0603(0201)~□25mm
Placement speed Chip(Optimum) 75,000 CPH 54,900 CPH 34,800CPH
IC 6,400CPH ※3 12,800CPH
Placement accuracy Chip ±0.04 mm(Cpk≧1)
IC ±0.04 mm
Component loading quantity 38(76 in case of 8mm tape)※4
Power supply AC200V-430V,3-phase
Apparent power 3.3kVA
Operating air pressure 0.5±0.05MPa
Air consumption (standard) 20L/min(during normal operation)
Machine dimensions (W x D x H) ※6 998×1,895×1,530mm 998×1,895×1,530mm ※5
Mass (approximately) 1,950kg

※1 When using a long size PWB mode.

※2 Please contact to us for detail.

※3 This is applicable only to the P8 nozzle head.

※4 When a double lane feeder is used

※5 In the case of the P8 nozzle head specification, the feeder is set at 123 mm ahead in comparison to the P16 nozzle head.

※6 The depth (D) of external dimensions applies only when the display is excluded, and the height applies when the transport height is 900 mm, excluding the display.