Wellenlötmaschine GT 300

Efficient, energy-saving, lead-free, environment-friendly, safe and brand-new design, simple operation, convenient maintenance

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Beschreibung

Features of Wellenlötmaschine GT300 :

  • Fully titanium solder pot & wave nozzles provide longer lifetime and excellent heat uniformity
  • Exclusive design to reduce less solder dross
  • Patented design of impeller & channel for improving soldering wave stability
  • Solder pot preheating automatic starting system
  • Flux level sensor and alarm system
  • Flux adding automatic system (option)
  • 3 bottom hot air preheating zones provide more stable preheating temperature
  • Convenience for maintenance, easy to change preheater and air blower motor
  • Finger cleaning system (brush & alcohol)
  • Heavy duty finger transport system(option)
  • Windows 7/10 OS assorted with intellectronics design, most convenience to operate

 

Modularize preheating system

Hot air circulation preheating module provides a stable preheating temperature

Modularize solder pot

  • Standard solder pot, suitable different models and PCB size
  • Manually solder pot in/out & up/down

Fully Titanium solder pot and wave nozzles

  • No easy to deform when heating
  • Well contact with heater for more uniform heating
  • Lifetime over 10 Jahre

Solder residue is limited < 0.4kg per hour. Cost saved by better utilization.

The oxidation reducing cover effectively control the wave flowing speed, lower the falling height and eliminate oxide

Solder residue should be removed everyday

The structure of channel and impeller directly influence the soldering wave stability The variation of wave level can be controlled within 0.5mm to ensure good welding.

The impeller design can convert the energy to solder pot constantly for forming more stable solder wave

The channel design optimize the interference between solder wave (more stable) Rectifier make the peak of wave more flat.

Cooling fans cooling system

Air cooling from up and down:

Forced air cooling system, can meet lead-free work art of cooling slope requirement

PC+PLC intelligent control system can be stable and reliable, repeat higher accuracy

Soldering Pot (Nitrogen control) (Options): Partial nitrogen charging device for solder pot

  • Stainless steel porous pipe sprays nitrogen evenly and stably
  • Nitrogen will be blocked below the PCB and from a low oxygen layer between the PCB and the solder pot surface in order to achieve high welding quality and low oxidation.
  • Since it is not closed area, oxygen analyzer cannot be installed

Field feedback for wave soldering with N2

Short-circuit and incomplete weld are reduced.

PCB surface is clean and smooth, without oxidation, and few solid residues.

The welding spot is bright, clean, without oxidation and few flux residues.

The flux residues is largely reduced, compared with welding under air and the PCB has little adhesion.

Zusätzlich, the welding spot strength will be enhanced in principle, reducing return to factory repair and the machine using life will be prolonged.

Reducing solder dross amount by Nitrogen:

Solder dross amount (without Stickstoff) Solder dross amount (mit Stickstoff) Solder dross reduced %
0.45kg/h 0.028kg/h 93.10%

Package and Shipping

GT-300 Lead Free Wave Soldering Machine – Spezifikation
Modell GT-300T GT-300C GT-300C3 GT-300T3
Abmessungen L2900*W1250*H1600 L2900*W1250*H1600 L3500*W1250*H1700 L3500*W1250*H1700
Nettogewicht Ca. 800Kg Ca. 800Kg Ca. 1000Kg Ca. 1000Kg
General power 18kw 18kw 21.5kw 21.5kw
Power consumption 5kw 5kw 6kw 6kw
Stromversorgung 3PH 380V
Controlling type Touchscreen PC Touchscreen PC
Flux Nozzle ST-6
Flux Level Sensor Standard
Auto Flux Adding Möglichkeit
Exhaust Top and Side Exhaust
Preheating Length 1000mm 1500mm
Preheating Zone Bottom 2 Preheaing Zones/ Hot Air Bottom 3 Preheaing Zones/ Hot Air
Top preheating zone Möglichkeit
Center Support Möglichkeit
Preheating Temperature Room Temperature -250℃ (option to 300℃)
PCB Width (mm) 50-300mm (option to 400mm)
Conveyor Direction L-R (Option R-L)
Conveyor Speed(mm/min) 500-1800
Conveyor Height (mm) 750+/-20
Top Clearance (mm) Spitze 100 / Bottom 15
Conveyor Fingers V/LType Titanium Double Hook (Standard)
Heavy Duty Finger (Möglichkeit)
Conveyor Angle 3-7
Finger Cleaning System Brush & Alcohol
Center Support Möglichkeit
Solder Pot Fully Titanium
Wave Nozzle 2
Wave Height Adjustment Inverter /Digital Control by PC
Cooling Method Air Cooling(Cooling fans)
Solder Pot Temperature 300℃
Solder Pot Capacity 250kg 300KG
Solder Pot Warm up Time Ca. 90Mindest (250℃)
Solder pot in/out automatic Möglichkeit
Solder pot up/down automatic
Solder pot N2 (including oxygen analyzer ) Möglichkeit