Machine à souder haut de gamme sans plomb- GTOP350

Heavy duty finger transport system

Stable and durable wave soldering machine with three heating zones.

Accurate temperature control, stable temperature supply, low oxidation rate, and saving tin consumption

Catégorie:

Description

Features of Machine à souder à la vague GTOP350 :

  • Fully titanium solder pot & wave nozzles provide longer lifetime and excellent heat uniformity
  • Exclusive design to reduce less solder dross
  • Patented design of impeller & channel for improving soldering wave stability
  • Solder pot in and out automaticallyShortened machine maintenance time
  • Solder pot preheating automatic starting system
  • Flux sprays system Stepper motor and PLC control, accurate and reliable.
  • Flux level sensor and alarm system
  • Flux adding automatic system
  • 3 bottom hot air preheating zones provide more stable preheating temperature
  • Convenience for maintenance, easy to change preheater and air blower motor
  • Finger cleaning system (brush & alcohol)
  • Heavy duty finger transport system
  • Windows 7/10 OS assorted with intellectronics design, convenience to operate

 

Modularize preheating system

  • Plug in and remove connector easily
  • Drawer type structure that easy to install or disassemble to maintain

 

Modularize solder pot

  • Plug in and remove power source and thermocouple easily
  • Standard solder pot, suitable different models and PCB size
  • Automatic solder pot in/out

 

Fully Titanium solder pot and wave nozzles

  • No easy to deform when heating
  • Well contact with heater for more uniform heating
  • Lifetime over 10 years

 

Solder residue is limited < 0.4kg per hour. Cost saved by better utilization.

The oxidation reducing cover effectively control the wave flowing speed, lower the falling height and eliminate oxide

Solder residue should be removed everyday

 

The structure of channel and impeller directly influence the soldering wave stability The variation of wave level can be controlled within 0.5mm to ensure good welding.

 

The impeller design can convert the energy to solder pot constantly for forming more stable solder wave

The channel design optimize the interference between solder wave (more stable) Rectifier make the peak of wave more flat.

 

Cooling fans cooling system

Air cooling from up and down:

Forced air cooling system, can meet lead-free work art of cooling slope requirement

PC+PLC intelligent control system can be stable and reliable, repeat higher accuracy

Soldering Pot (Nitrogen control) (Possibilités): Partial nitrogen charging device for solder pot

  • Stainless steel porous pipe sprays nitrogen evenly and stably
  • Nitrogen will be blocked below the PCB and from a low oxygen layer between the PCB and the solder pot surface in order to achieve high welding quality and low oxidation.
  • Since it is not closed area, oxygen analyzer cannot be installed

Field feedback for wave soldering with N2

Short-circuit and incomplete weld are reduced.

PCB surface is clean and smooth, without oxidation, and few solid residues.

The welding spot is bright, clean, without oxidation and few flux residues.

The flux residues is largely reduced, compared with welding under air and the PCB has little adhesion.

In addition, the welding spot strength will be enhanced in principle, reducing return to factory repair and the machine using life will be prolonged.

Reducing solder dross amount by Nitrogen:

Solder dross amount (without Nitrogen) Solder dross amount (with Nitrogen) Solder dross reduced %
0.45kg/h 0.028kg/h 93.10%

Lead Free Wave Solder Machine GTOP-350 Series Includes:

  • Lead Free Wave Solder Machine
  • Fully titanium solder pot and wave nozzles
  • Industrial PC control
  • Finger cleaning system
  • One year parts warranty
  • Free Accessories
  • English Interface
  • English Operation Manual
  • Vaccum packing

Package and Shipping

DIP: GTOP-350 Lead Free Wave Soldering Machine – spécification
Modèle GTOP-350 GTOP-450
Dimension L4500*W1450*H1650mm L4500*W1550*H1650mm
Net weight Environ. 1800Kilogrammes Environ. 2000Kilogrammes
General power 28 kw 28 kw
Power consumption 7 kw 7 kw
Alimentation 3PH 380V
Controlling type PC
Flux Nozzle ST-6
Preheating Length 1800MM
Preheating Zone Bottom 3 Preheaing Zones/ Hot Air
Top preheating zone Option
Preheating Temperature Room Temperature -250℃ (option to 300℃)
Largeur du PCB (MM) 50-350 MM 50-450 MM
Conveyor Direction L-R (Option R-L)
Conveyor Speed(mm/min) 0~1800mm/Min
Conveyor Height (MM) 750+/-20
Conveyor Fingers Heavy Duty Finger
Conveyor Angle 4-7
Finger Cleaning System Brush & Alcohol
Center Support Option
Solder Pot Fully Titanium
Wave Nozzle 2
Wave Height Adjustment Inverter /Digital Control by PC
Cooling Method Haut & Bottom Air Cooling
Solder Pot Temperature 300℃
Solder Pot Capacity 450kg 550KG
Solder Pot Warm up Time Environ. 180min (250℃)
Solder pot in/out automatic Standard
Solder pot N2 (including oxygen analyzer ) Option